{"id":19540,"date":"2026-02-28T19:30:48","date_gmt":"2026-02-28T18:30:48","guid":{"rendered":"https:\/\/rosal-feedmills.com\/?p=19540"},"modified":"2026-02-28T19:41:07","modified_gmt":"2026-02-28T18:41:07","slug":"technological-evolution-of-the-poultry-industry-1980-2025","status":"publish","type":"post","link":"https:\/\/rosal-feedmills.com\/en\/evolucion-tecnologica-industria-avicola-1980-2025\/","title":{"rendered":"The evolution of the poultry industry and the technology that has accompanied its growth from 1980 to 2025"},"content":{"rendered":"

The poultry industry has undergone a radical change since the 1980s from a rudimentary activity to a highly technological profession. As has been well documented by the Dr. Amir H. Nilipour<\/b><\/a> Throughout his extensive career at Empresas Melo - an organization with which Rosal has had the honor of collaborating closely in the evolution of its processes - this progress would not have been possible without a parallel transformation in the feed mills. The ability to translate the genetic requirements of poultry into a precise physical ration is, today, the determining factor of profitability in animal protein production.<\/p>\n

\"Grupo
Grupo Cr\u00edo's poultry feed plant in M\u00e9rida, Mexico in 2025 bird's eye view, built by Rosal Instalaciones Agroindustriales.<\/figcaption><\/figure>\n

From Vertical Mixing to Horizontal Homogeneity<\/h2>\n

In the early stages of industrialization, feed plants relied mostly on vertical mixers. Although functional for small-scale operations, these systems had critical limitations in terms of cycle speed and, above all, mixing homogeneity. With the discovery of specific requirements for micro-ingredients, vitamins and minerals, the industry was forced to migrate to the vertical mixer. horizontal mixing<\/a> high efficiency.<\/p>\n

\"Rosal
Rosal horizontal industrial ribbon blender at a food plant.<\/figcaption><\/figure>\n

This transition drastically reduced processing times, but its greatest contribution was the ability to ensure that every gram of feed contains the exact proportion of the formula. Today, the engineering of this equipment allows the integration of liquids and additives with such precision that segregation is minimized, a vital aspect for uniform flock development, especially in the early stages of rearing where feed intake is low but nutritionally dense.<\/p>\n

Ingredient Dosage and Precision Nutrition<\/h2>\n

The dosing process has evolved from a task based on manual weighing and rudimentary calculations to a fully automated and digitized system. In the past, formulations were made with basic calculators, limited to controlling crude protein levels. Today, technology allows for a dosage<\/a> connected to optimization software in the cloud.<\/p>\n

\"Micro-ingredient
Dosing of micro-ingredients in a feed mill in Spain.<\/figcaption><\/figure>\n

This infrastructure allows the integration of NIR (Near Infrared) technology, which analyzes the nutritional composition of raw materials in real time. By detecting variations in the quality of the corn or soybeans before they enter the weighing line, the system can automatically adjust the dosage. This level of control ensures that the factory not only produces volume, but delivers a precision diet tailored to the specific age and genetics of the bird, optimizing every penny invested in raw materials.<\/p>\n

The Era of Peletization<\/h2>\n

One of the most relevant milestones mentioned by experts such as Dr. Nilipour is the definitive abandonment of meal diets in favor of pellets and crumble. Modern genetic lines, with accelerated growth potential, require an energy density that can only be achieved by heat treatment and mechanical compression. Pelleting not only improves palatability and facilitates consumption, but also reduces the bird's energy expenditure when ingesting the feed, transforming that energy directly into weight gain.<\/p>\n

The design of the pellet mills<\/a> and its conditioning systems have evolved to ensure the durability of the pellet (PDI - Pellet Durability Index<\/i>). A pellet broken or converted into fines during transport represents a loss of feed efficiency. Therefore, modern engineering focuses on achieving a perfect balance between starch gelatinization and the physical integrity of the grain, ensuring that the nutritional effort made in the plant arrives intact at the trough.<\/p>\n

\"Two
Two Mabrik pelletizers in a food plant.<\/figcaption><\/figure>\n

The Role of Modern Silos<\/h2>\n

Internal farm logistics have transformed the concept of storage. Silos are no longer mere sheet metal warehouses; they have become data centers. The implementation of exclusive silos per house, integrated with automatic weighing and telemetry systems, allows constant monitoring of inventory and poultry consumption behavior. This information, accessible from mobile devices, allows immediate detection of sanitary deviations or handling failures, closing the control cycle that begins at the processing plant.<\/p>\n

Final reflection<\/h2>\n

The evolution of poultry farming, from the artisanal methods of the 1980s to the digital precision of 2026, is testament to an unprecedented ability to adapt. For Dr. Amir H. Nilipour, with more than five decades of experience, this industry has been more than a profession: it has been the opportunity to merge science and discipline to improve global productivity.<\/p>\n

The move from simple milling to full automation demonstrates that success is not a matter of chance, but of clear goals. As Dr. Nilipour points out, at 70 years old, shared knowledge is the best legacy. To have been part of this technological transformation - from the first horizontal mixers to advanced pelletizing - is an honor that reflects our ability to evolve and survive in an ever-changing market.<\/p>\n

","protected":false},"excerpt":{"rendered":"

La industria av\u00edcola ha experimentado un cambio radical desde los a\u00f1os 80, pasando de ser una actividad rudimentaria a una profesi\u00f3n altamente tecnificada. Como bien ha documentado el Dr. Amir H. Nilipour a lo largo de su extensa carrera en Empresas Melo -organizaci\u00f3n con la que en Rosal hemos tenido el honor de colaborar estrechamente […]<\/p>\n","protected":false},"author":7,"featured_media":19554,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[115],"tags":[],"class_list":["post-19540","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-conocimiento"],"yoast_head":"\nEvoluci\u00f3n tecnol\u00f3gica en la industria av\u00edcola | 1980 - 2025<\/title>\n<meta name=\"description\" content=\"An\u00e1lisis de la evoluci\u00f3n tecnol\u00f3gica de la industria av\u00edcola desde el a\u00f1o 1980 hasta ahora de la mano de Dr. Amir H. Nilipour.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/rosal-feedmills.com\/en\/technological-evolution-of-the-poultry-industry-1980-2025\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Evoluci\u00f3n tecnol\u00f3gica en la industria av\u00edcola | 1980 - 2025\" \/>\n<meta property=\"og:description\" content=\"An\u00e1lisis de la evoluci\u00f3n tecnol\u00f3gica de la industria av\u00edcola desde el a\u00f1o 1980 hasta ahora de la mano de Dr. Amir H. 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